In the increasingly competitive international context, it is necessary that tissue plant manufacturers work with a view towards greater production efficiency, answering market demands for cost saving and environmental sustainability at the same time.
Rehumanizing tissue industry means bringing it closer to human values. To a challenge in which profit is increased by savings on energy costs and the search for environmental results.
Eilreplus embodies the expertise and technology of EIL and ReEnergy and, thanks to the strong propelling force for research and development, completes the circle of a proposal based on innovation and respect for environmental balance. The complete tissue plant with integrated cogeneration is today able to attain previously unimaginable results in terms of environmental impact, leading to a reduction of up to 38% in energy costs.
Energy Cost Savings
60ton/day up to -30%
90ton/day up to -35%
120ton/day up to -38%
(average savings of complete Eilreplus plants with REENERGY+ technology)
Designing tissue plants that constitute effective answers to customers’ specific needs, looking ahead towards a sustainable future with a low environmental impact; combining together energy, mechanics, automation and the environment by building something that was unimaginable before is possible today, with Eilreplus.
Environmental Impact *
-80% of toxic gas emission
NOx ≤10ppm
CO ≤10ppm
(average savings of complete Eilreplus plants with REENERGY+ technology on annual basis)
A complete tissue plant with integrated cogeneration is able to meet the highest environmental standards and reduce energy costs. It is capable of producing softer paper, thanks to the air characteristics used to dry the sheet. A fully automated plant minimizes the need for human intervention.
Research & Development
The challenge of research is not limited to the mechanical field, but rather involves the sustainability of the entire production process: enhancing performance while at the same time reducing environmental impact is what Eilreplus, complete and highly technological manufacturer, is already capable of offering its customers.
In the R&D stage, we are projecting gasification plants for paper mill sludge that allows to self-power the tissue plant through waste. Economic and environmental advantages, going hand in hand.
To embark on a road towards the future of the tissue field today, it is essential to choose Eilreplus: because it is attentive to the environment, because it offers tangible savings and direct benefits to its customers, who, in turn, become innovators themselves.
Production of electrical, thermal and steam energy
Electricity for the facility is produced by a turbine, the exhaust fumes from which are then used as the sole heat source for the sheet drying phase. All of the energy contained in the fumes is used to power the hoods and, by means of a special recovery unit, to provide steam for the Yankee dryer.
At the end of this process, the exhaust fumes of the turbine are discharged into the atmosphere at a temperature of about 65 °C (approximately that of condensation).
This innovative technology makes it possible to cover the electrical needs of the plant almost entirely with the same amount of gas required for a traditional system.
A sophisticated automatic system (owned by Reenergy+), keeps the entire process under control. This completely autonomous system changes and automatically regulates flows to achieve the utmost energy efficiency.
When the turbine is unable to cover the entire heating needs of the plant (e.g.: turbine stoppage), traditional burners intervene automatically.
In addition to energy benefits, Reenergy+ systems feature extremely low atmospheric pollutant emissions.
